Optimized Technologies Inc.

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About Optimized Technologies Inc.

Empowering Digital Transformation through IT and IoT Services

Optimized Technologies is an end-to-end IoT solutions provider, offering comprehensive services to businesses seeking to leverage the power of connected devices. We enable organizations to seamlessly integrate IoT technology into their operations, driving efficiency and innovation. With expertise in device connectivity, data management, analytics, and application development, we deliver tailored solutions that address specific challenges. Our expertise spans across industries, and our commitment to excellence ensures that our clients receive the highest level of service and support throughout their IoT journey. Partner with us to embark on a transformative IoT journey and unlock new possibilities for your business.

Key Insights

Founded 2005

Strength 11 to 50

Cost Per Hour $26 - $50

Min. Project Amount $5001 - $10000

Services & Focus

Services

25%

15%

10%

Mobile App Development (25%)

Web and Software Development (25%)

Enterprise Resource Planning (15%)

Big Data Analytics (15%)

Artificial Intelligence (10%)

Cloud Computing (10%)

Industry Focus

20%

automotive (20%)

consumer products & services (20%)

information technology (20%)

manufacturing (20%)

retail (20%)

Client Focus

40%

20%

Client with $10M $1B in revenue (40%)

Client with > $1B in revenue (40%)

Client with < $10M in revenue (20%)

Portfolio

Smart Production Line Inventory Solution

Challenges
The whole process of production data communication and fulfillment of the requirement of production is done by pen paper-based model and due to this manual process, it resulted in the information of slow data flow and an increase in dead stock, so a monetary loss is seen.

Therefore, this whole system needs to be modified to smoothen the whole process of manufacturing where OS provided a solution by developing a digitalized process of managing and controlling the production line & production inventory data to act accordingly. ?

Email, message, and notification:

Notification to operator and engineer/manager after completion of upgradation of change over sheet with model number and quantity.
Generate notifications if input/scanned data doesn’t match with the database values.
Sheet assigning, sheet completion.
Responsive Web Application
Log in based software access to the user, based on hierarchy.
Scanning of model/product using QR code while incoming of material or outgoing of material at production inventory for storage or usage.
Inventory of production stock will be updated with respect to scanning of incoming models/products at production inventory

Solution
Digitization of production line and production inventory using real-time production line data and production inventory data visualization, real-time notification, tracking of the production process, and using a first in first out (FIFO) system for production process priority.

In/out scanning of model/product :

QR code scanning for each individual product/model.
Scanning of product/model while moving in/out from production inventory location.
Product/model QR generation.
Centralized dashboard and database :

Log-in credentials for different users.
Hierarchy and department-wise reading and writing permission.
If the actual existing production inventory stock of a specific product/model is less than the target value or threshold value at production storage stock, then a production request will open and will be sent to the production line for production of that specific model to fulfill the product/model requirement.
Digital production orders placed will be shown as a pop-up at the production line in the production area to the specific user.
Order placing for the specific model/product.
Customizable lot size selection.
Digital chute formation and reflection at the production line (priority-wise).
Digital chute request will travel with the requested model/product from step one (start of manufacturing) till the final last step (completion of manufacturing).
The request will travel through all the steps with the required model/product so that the specific user can track the process, also another user can work on the manufacturing process of the model/product.
After the completion of the manufacturing of the requested product/model the manufacturing will be turned down and shown as completed and the final product/model will be then sent to the product inventory and the database of inventory will be updated accordingly.
The model/product will be scanned and updated in the inventory database.
The sequence of lot selection for production will be done using a first in first out (FIFO) system.
Production process of each lot will be updated, and the data can be visualized.
After completion of manufacturing of a specific lot, the request of that lot will be removed or deleted from the system.
The products/models can be locked if required to stop sending the request of production of that specific product/model by mistake also. These models/products are not required and the production of the same is not required so there is a provision to lock that model/product so that the request for manufacturing does not move forward.
The updating in the manufacturing can be done by inserting the set password and then after entering the password the process can be updated. Also, models and lot selection for manufacturing will be password protected.

Value Proposition
Optimized Technologies Inc. has provided a system for production line & production inventory with control & management.

By transforming the whole process digitally, the client will be able to reduce the number of dead stock as well as fasten the whole process of production eliminating the manual process.

AI/ML based Billet Monitoring Solution

Challenges
Monitoring of the red-hot billets and comparing with its exact parameters with human efforts are very difficult

The advantage of this system is it elimanites human efforts and that results in the proper identification of the manufacturing errors ?

Therefore, this whole system needs to be digitally operated with minimum human intervention for the simplified functioning of the whole process using AI/ML Also, crucial protection must be provided to the whole system at the hardware edge. ?

Solution
Overview of offered system is depicted as per Figure. Proposed System for performing above measurements shall comprise of the following:

Vision Based System for Measurement of Width, Height and Rhomboidity.
Laser Sensor for Measurement of Vertical Bend, Horizontal Bend and Length.
Laser Sensor for Measurement of Displacement.
Motion System having about 13M Travel for positioning of Laser Sensor.
MS / AL Frame Mounting the Motion System and Sensors.
MS Stand for Installation for Mounting Frame on the Ground.
Sensor & System for Measurement of Section Dimensions (Height, Width).
System Computer, Control Panel, Customized Application Software.
Automatic generation of Test Report.
Data Communication with Owners Network.

Used Platform
LabVIEW: System Design Software: LabVIEW is a graphical programming platform that helps engineers scale from design to test and from small to large systems. It offers unprecedented integration with existing legacy software, IP, and hardware while capitalizing on the latest computing technologies. LabVIEW provides tools to solve today’s problems—and the capacity for future innovation—faster and more effectively.

One Platform, Infinite Possibilities: NI LabVIEW system design software is at the centre of the National Instruments platform. Providing comprehensive tools that you need to build any measurement or control application in dramatically less time, LabVIEW is the ideal development environment for innovation, discovery, and accelerated results. Combine the power of LabVIEW software with modular, reconfigurable hardware to overcome the ever-increasing complexity involved in delivering measurement and control systems on time and under budget.

Additional LabVIEW Benefits: Use the Right Approach to Solve Any Problem: Integrate graphical, text-based, and other programming approaches within a single environment to efficiently create custom software solutions. Deploy Software to the Right Hardware: Deploy your LabVIEW code to the right hardware, from desktop PCs to industrial computers to rugged embedded devices. Powerful Multithreaded Execution: Automatically take advantage of the performance benefits provided by multi-core processors. Record and Share Measurement Data: Save, present, and share your measurement results using different file type or report format.

Functioning and Features of Automatic Measurement System
Width, Height Rhomboidity shall be measured at one End of Red-Hot Billet shall be measured through Non-Contact Type Vision Based Automatic Measurement System.
One Non-Contact Type Laser Sensor shall be used for Measurement of Vertical Bend, Horizontal Bend and Length Red Hot Billets.
Laser Sensor shall be Mounted on Instrument Plate of Linear Motion System having a Travel distance of about 13 M.
One Non-Contact Type Laser Sensor shall be used position feedback of Instrument Plate.
Motion System shall be fitted on a rigid precise aluminum Frame.
Motion System Frame shall be installed on the ground on MS Support Structure.
Laser Sensor shall be moved horizontally along full Billet full length of Billet to measure Vertical Bend, Horizontal Bend and Length of Billets.
Accuracy of measurement shall be about 1 mm
System for measurement Billet Cross Section dimensions shall be installed towards one end of Ends of Billet. It will measure Billet Width, Billet Height and shall calculate Rhomboidity parameters. Accuracy of measurement shall be 1mm.
OTI system shall also calculate volume and weight of the Billets based on the density parameter and empirical formula given by Client.
Motion Control System, Measurement System and Sensors shall house in protected enclosure having suitable air / water / cooling arrangement.
The system shall have user friendly GUI.
Test Report shall be available as per client format and shall be stored on System Computer.
Historical Data can be retrieved based on various search criteria like date, PO, Operator, shift, Customer, batch number, barcode etc.
System shall be provided with adequate thermal protection to work reliably in hot surrounding environment up to at 80 Dec C.

Value Proposition
Optimized Technologies Inc. has provided a solution where the client can detect parameters of red-hot billets being manufactured by them where automatic system for non-contact type measurement of following:

Actual length of red-hot Billets
Width of Billets at End Face
Height of Billets at End Face
Deflections of Curvature for Vertical Bend of Billets
Deflections of Curvature for Horizontal Bend of Billets
Calculated Rhomboidity at End Face of Billets
Calculated
By transforming the whole process digitally, the entire functionality of measuring the parameters of the red-hot billets are simplified.

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Digital Changeover: Optical Character Recognition

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Location

5900 Balcones Drive,, Suite # 100, Austin, Texas, USA